Deember 8 24 Slow Steady Progress But There Is a Lot Left To Do

Three visits to ILENE for a total of 14 hours during this period.  I lowered the chain from the boat to the ground, loaded it into a yard cart, and from there to a cardboard box in the cargo area of our mini SUV. An estimated 200 pounds, but easily movable, a few feet of links at a time. A few days later I drove to Jersey City and located Nicholas Galvanizing, in a thoroughly industrial area by the Hackensack River. Its staff slid the box off the back of my vehicle onto a wooden pallet to be moved by fork lift. The chain should be nice and shiny and protected for another 16 years soon after 2016 starts. While in Jersey I enjoyed a delicious, leisurely, Thai lunch in Berkely Heights with Jim, formerly of s/v "Aria", who is now sadly too disabled to sail. He gave me three excellent sailing books including Nigel Calders maintenance bible.
On the first of my three boat visits I also took most of the three bladed feathering propeller off its shaft, to be sent to its manufacturer, PYI, on the west coast, for refurbishment. Before going, I watched PYIs how-to video -- four times -- took notes and called the company to speak to the demonstrator, three times. But he demonstrated the disassembly of a shiny new prop and the video left out some pre and post steps. The parts are held together with ten Allen Head bolts. These are locked in place with tiny cut-off half length cotter pins inserted through holes in the sides of their heads, which pins were encrusted in place with layers of paint. By use of the scraper, ice pick and needle nose pliers, the pins came out. Also, I knew that unlike his model, my prop was loaded with heavy grease because I had pumped it in each year through zirc fittings. So I had a lot of rags and paper towels and Fantastic to get the grease off and into a plastic bag. And after the end of the video, the props central hub has to be removed by first removing two rods that hold a locking bolt on the tail end of the shaft in place, unscrewing that bolt, which required no tools, and then sliding the hub aft, off the shaft. The bolt removal was accomplished during my second visit, and that is when I ran into a problem for want of a tool that costs several hundred dollars but that I needed to use only once: a prop puller. But I met with Fernando at the boat to plan a big job that he will do with me: sanding off and spraying on primer and two coats of Awlgrip paint to renew the dark blue decorative boot stripes around the boat, just above the water line. Fernando did excellent work in repairing ILENEs stainless steel and fiberglass which were damaged by a hit and run at the mooring one night in the fall of 2013. In addition to telling me that the bottom is not ready for barrier coating but requires thorough sanding, a lot of sanding, he put me onto the man who does the diving work and other work for many folks at the Huguenot, Brian McCauley, who was present and who has a prop puller. The job will take only ten minutes and of course I was prepared to pay for his services, but he said he would just leave the tool under ILENE, so I could do the job myself and would pick up his tool later -- at no cost! Thanks Brian!
On my third trip the tool was there but I had to loosen the Spurs line cutter to fit the forward end of this tool at the forward end of the hub. This required a spraying of penetrant and then heat from the heat gun, but was accomplished and then the puller did its job, easily. Here are the pieces of the prop, except the bolt, at home, awaiting shipping.
I have also taken out four of the smallest pieces of the cabin sole, and done two of them, the ones that collar the mast. I sanded them down on the sides to make them a bit smaller so they will fit better, let them dry thoroughly and applied two coats of spray-on low-gloss polyurethane to their sides and bottoms, to seal out water, which drips from the mast boot, making this a damp area, and finally, lightly sanded their top surfaces, and applied the plastic paint. It looks good, so I can now do the rest of the cabin sole, piece by piece.
Also, the new teak flagpole, to which I had previously applied many coats of varnish, is finally complete: I got a 5/16th inch Phillips head bolt and after first using the Dremel tool to grind a flat spot on the side of the chrome plated brass base into which that bolt goes to hold the pole in it, I drilled a hole through the base at that flat spot,  and into the wood. A snug fit resulted, but removable, so that the new flag will not get torn to shreds in storms. And pole and flag will not be blown away again, as the combination did during a windstorm in Fort Lauderdale last winter.

I had two other ashore days in addition to the day of the drive to New Jersey. One consisted of about six hours at home on the computer and phone. In addition to learning from PYI about the prop disassembly, I called three potential sites for this winters Harlem winter excursion. The US Merchant Marine Academys Museum at Kings Point, directly across Long Island Sound is not available this year. The other two candidates were the National Lighthouse Museum, a short walk from the ferry terminal, and the Noble Maritime Collection at the Sailors Snug Harbor, about a ten minute bus ride from that terminal on Staten Island. After reading as much as I could and talking with all three places, I spent a day on Staten Island checking out both sites for that I have now called "The Harlem Yacht Clubs Fifth Annual-ish Dead-of-Winter, Out-of-Clubhouse, Salt Watery/Maritime Learning/Social/Dining Excursion".  The Lighthouse Museum is planning a major expansion over the next couple of years so I decided to wait until it is complete. For 2016 The Noble Maritime Collection is the winner and the event is being offered with an additional attraction -- two optional free boat rides -- on the Staten Island Ferry! For those who prefer to drive, it requires getting to Long Island and then crossing the Verranzano Bridge with its $15 toll, though parking is free.
The Noble Maritime Collection is a little gem of a museum located on the site of the Sailors Snug Harbor, formerly an old age home for destitute, family-less, worn-out seamen. The Snugs, as residents were called, were offered a comfortable somewhat spartan free ride. I have characterized it as a way station on their route from their life at sea to Fiddlers Green. Ciro, the Associate Director, opened the place for me on a weekday, when it is normally closed, so I could scope it out to describe it to the Harlemites. More on this place after Sunday, February 21, when the excursion is now scheduled. Ciro also put me onto Blue, a nice waterside (to the Kill van Kull) restaurant less than a quarter mile away, where the dining portion of our excursion will take place, at prices that are comparable to those at the Clubs dining room.
I checked out my friend Bobs blog: SailPandora. When I left him in Hampton, VA he was excitedly planning his cruise to the Caribbean. But a delayed start due to weather and then possible mechanical problems early on the route to Tortola forced him to divert to Beaufort NC; he had lost the availability of his crew and the good weather and was compelled to change his destination to Florida and the Bahamas, where he has been the past two seasons. He did find friends to help him jump the boat from Beaufort to Florida and is now back in CT with Brenda and family before rejoining Pandora in the first days of 2016. As a man of my own passions, he likes to have new horizons in his sights. Currently he has an application pending with the US Government for a permit to visit Cuba. He is applying under the journalism category and has submitted his blog as the journal in question with the hope that the government reviewer of his application has a sense of humor, because he injects a lot of humor in his postings; would that I could be so witty. He also hopes that the reviewer is a sailor who can understand the difference between beating into the wind and letting it push you from behind; due to the prevailing winds being almost always from the east, he prefers a clockwise circumnavigation of Cuba, departing from the Bahamas and returning to Key West. However, the regulations seem to suggest that at a U.S. registered boat he can only visit Cuba leaving directly from a U.S. port, without a stop in another nation. I sure hope Bobs plans work out.

And speaking of plans, I also spent some time learning more about ILENEs proposed summer cruise to the Bras Dor Lakes at the NE end of Nova Scotia. The SCCAs journals include one account of a voyage to Nova Scotia from Mount Desert Island, Maine, in 2002. Old, but while the shoreside amenities may have changed, the waters and rocks do not change that fast. The 18 foot tides of the Bay of Fundy, which we experienced on our voyage to Eastport, Maine in 2013, do not extend to the ocean or Atlantic side of that Province, where six foot tides, comparable to those at the Harlem, prevail, I am told. And  the distance from Northeast Harbor in Mt. Desert Island to the check-in town in Nova Scotia is 165 nautical miles, which I compute as about 24 hours at 6.5 knots. So an overnight sail is in order. With tidal currents running swiftly around Nova Scotias SE cape, its a passage that has to be carefully timed and on a good weather day. I think we can get nearly a month in Nova Scotia between our scheduled arrival in Maine in late June and the beginning of the Corinthian cruise in Mt. Desert Island starting July 25. My mate is not yet totally committed to this summer float plan
(the other two crew members do not have votes) but I am continuing to plan for Nova Scotia and my gal usually comes around once she can see the fully thought out plan with enough safety lay days to avoid problems. Wish us luck, both Pandora and ILENE.







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Music Whenever Bob Dylans cover of It must be Santa

I first heard this song the past week playing on our local radio station, WRNR. Im surprised Ive never before come across Dylans take on the raucous pagan festival side of the holiday. Any song that leads off with an accordion is alright with me and Dylan fits in his customary wordplay among the lyrics by interspersing the name of recent U.S. presidents with the names of Santas reindeer.

Wishing Earwigoagin readers; Happy Holidays or, Happy Turn of the Year. (Whatever floats your boat.)


And for Jim Carreys beautiful rendition of "White Christmas", click here.


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Optimist Gunwale looking for the perfect design

Thinking ahead to the time when we will add the gunwales (gunnels) has got my mind racing. I remember dinghies I sailed as a kid, and they always seemed to have some sizable gunwales to sit on. Some of the plywood Optimist Prams dont offer much surface area for the helmsmans backside. I know our kids will start out in light wind conditions, but it wont take long for them to want to sit on the high-side and hike while sailing.

In my searching for the best solution for this design I looked at the Club Racer by Bateau. They seem to have a comfy looking gunwale, so I looked into the way they created their version. A complete guide to the construction of the Club Racer is located at: http://www.latitude2739.com/club-racer.asp It is a really nice looking Optimist that is the same as the epoxy/wood version of the Optimist as described by the IODA standards. Bateau claims that it differs in that it is much easier to build and will be more durable, and last longer.

They start their process with corner braces cut at angles to the sides and bows to create the width that will be the gunwale. Plywood is used for this process, but I think we could use hardwood to accomplish this same design using glues and screws to bypassing the need to encase the area in epoxy.
All photos - Youth Sailing Foundation of Indian River unless otherwise noted.


To build up the width of the gunwale on the sides of the boat, they employ the use of plywood spacers to hold off the inner strake that will define the inner side of the gunwale. The picture below shows a double piece of 12mm plywood used as a spacer along with an inner and outer strake and rubrail of 12mm plywood. I believe that makes a total width of 3 inches.


The bow and transom are finished of in less thick manner shown below:


 

With the substructure of the gunwale finished it looks pretty nice. Ive been contemplating how well this design would look if we finished the gunwales without a cap piece of plywood. The plywood works well in the Club Racer because it will be sealed with epoxy. Our boats will not have epoxy, and this makes the finishing of the gunwale, perhaps a bit different.



The Club Racer is finished off with a plywood cap piece set in thickened epoxy, and then the edge is routed to 5mm radius for comfort and esthetics.



All this great information and pictures came from the Youth Sailing Foundation of Indian River Co. and their sister site Latitude 27/39 Sail Club.


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Copenhagen Wooden Optimist

We have the navigation tab for the videos above, but would like to thank Mikkel for sharing the videos of his project.
The boat was built during spring/summer 2015 at ES Nord boatbuilding school in Hillerød/Copenhagen Denmark.



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The Chosen One The Boat Plans For Me

I here by reserve the right to change my mind, (like I change underwear,at least once a month) on the boat I plan to build.

In my last post,"Deciding On A Boat To Build",I gave a vague idea of what I want in a boat.There are so many pros and cons to building a boat by yourself,that it is nearly impossible to list them all.Any boat bought or built is nothing more than a series of compromises,unless money is no object or you simply want it to float.I started with my main compromise and worked back from there.Youre probably thinking,"what would be the main compromise?"That would be the ability to trailer the boat, without legal implications, behind a full size pick up truck,van,or class C RV.My state,and most states, the legal width allowed is 8 feet 6 inches and a combined length of 65 feet with a maximum height of 13 feet.With this information,I know I want a boat that has an 8 foot six inch beam or narrower, and as long as possible.Over the years,my research has shown that most boats with a beam around 86" are between 25 and 30 feet in hull length.Dont confuse this with length over all.Swim platform and the bowsprit/pulpit contribute to the boats total length.After searching and searching some more.I found Spira International.He has many viable boats with a beam at 86" or narrower.Good thing about his site,he has the study plans right there in PDF for all to view.He will design a boat specifically for you,but you must be serious and ready to buy the plans.His plans are for the average DIY guy with a local lumber yard or home improvement store.I like to refer to his plans as "every day mans boat plans".They are fairly fast to build, and simple to construct with basic construction materials.He even has a video and ebook on how to build his boats.You can use top shelf marine grade materials and dress your boat up in polish and varnish if you wish.Nothing wrong with that at all.I prefer a more low key working boat appearance.


BUILDING WITH PLYWOOD

I studied Spiras site and really considered what I wanted in a boat.I have to have a full stand up head with shower,enclosed cabin,and galley.With the health issues and medications I take,I cant be in the sun or heat for long periods without getting sick.I only want a small rear deck for fishing from so a larger than usual cabin can be built.All this adds up and makes the boat heavier affecting the boats draft.I need a hull that has a flat bottom and a draft of around 12 to 16 inches with the lower unit out of the water.A flat bottom allows the boat to sit flat on the ground when the tide runs out.I will get more into this in a later post.Shallow draft is a must here.Our area is prone to sudden shoaling.I dont mean going from deep to shallow water in a short distance.I mean the bottom will silt up and become shallow over night, or after a freak down pour.Ask me how I know,but I rather you didnt.

COMPLETE BOOK OF WOOD BOAT CONSTRUCTION

 Another issue is propulsion.Most areas around me have banned two stroke outboards.Only the newer two stroke OBs with EPA approval can get the OK to be on the lakes.Four strokes are a non issue.Both are very expensive still,especially around here where two strokes are banned.The only viable option for me is stern drive,straight inboard,or V drive.The least expensive option for me is a stern drive.They are also referred to as I/Os or inboard outboards.I can usually find them in complete boats in good condition from $1000 to $5000.Buying a complete donor boat insures that I get everything needed to make my boat go.I will get more into this in another post.

I looked at a number of Spira designs in the 25 to 30 foot length.Most of Spiras designs are based on dories of different locales around the US.I live in South Carolina and went straight to looking at the Spira Carolina dories.They really are wonderful boats but they have narrow bows and taper to a fairly narrow transom.This kills interior volume compared to other dory designs.However,he does have a design with a layout that I really like,just wish it was beamier.That boat is the 27 foot Bahaman.The layout can be found on page two of the study plans.I have decided to go with the Bahaman cabin and layout.

The other boats I considered were.
24 foot Clamente-This boat was to small over all but would make a great weekender or fishing boat for the family.
27 foot Chubasco-This boat would be good compromise and could still happen.
27 foot Newfie St.Pierre dory-This boat is to small but they are beautiful,have great fuel economy,and get attention.
25 foot Kona Hiwaiian Sam Pan-These boats are solid,but have a center keel and deeper draft than I prefer.
27 foot Cane River-This boat is an option for me.It has a shape that is a little more time consuming and difficult to build.
27 foot San Miguel-This boat is a serious option and gets good fuel economy.The down side is the center keel.
27 foot Sitka-This is the boat I chose.I will build it to 30 feet with a V entry bow as shown on the plans.

The deal with center keels,is they do not allow the boat to sit flat when the tide runs out and the running gear can be damaged if the boat is allowed to sit on its bottom.

Why I chose Sitka.If you look at the study plans,you will see that the boat has a rounder bow and the sides run straight back to the transom.This design allows for maximum room in the largest space.It can be stretched to 30 feet with a V entry bow.This is my intention.The bottom is dead flat with no rocker(curve) from bow to stern.This makes for a very shallow running hull.This hull was designed specifically for outboard power.However,I contacted Jeff Spira,and when I start building,he is going to advise me on how to build the stern to accept a stern drive set up.I think I will be the first to build this design to these specs.I will be purchasing my plans early spring 2013 and hope to start building soon after.While this design will not get the best fuel economy,it will have room and the ability to carry large amounts of weight.The V entry bow will help with fuel economy since the boat will spend most of its time running displacement speed.

My next post will deal with build costs and planning.I will break down the cost of a few of the bigger boats,including the one I plan to build.


BOATS WITH AN OPEN MIND


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Mad Man Yellow Boat 2 X Turnigy Heli motors 700 Watts 1850 Grams of thrust measured at 78 Amps

Mad Man Yellow Boat 2 X Turnigy Heli motors > 700 Watts 1850 Grams of thrust measured at 78 Amps


Turnigy Heli series outrunner motors are an excellent upgrade for your helicopter. Built with high quality components, tight windings and genuine NMB ball bearings, these motors provide excellent performance and efficiency at a price that cant be beat! 

Specs:
Operating Voltage: 7.4~14.8V (2~4S lipoly)
RPM: 3800kv
Max Current: 35A
Max Power: 365W
Idle Current: 3.5A
Resistance: 0.018ohms
Shaft: 3.175mm



3mm flex shafts 3 blade impellers cutdown props 45mm pitch

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The Clark Mills Optimist Short History

The Optimist Inception:
In 1947, the Clearwater Florida version of the “Soapbox Derby” called the "Orange Crate Derby" was sponsored by the Clearwater Optimist Club. There had been talk of creating a waterborne version of the Soapbox Derby racer. An Optimist Club member named Major Clifford McKay promoted the idea, and it finally made some headway with other members. He was in contact with boat builder Clark Mills about the idea and proposed a small sailboat that could be made for under $50.

Don Krippendorf, in 1952,
sails Sharkey
From the USODA Manual:
Mills started sketching and soon ran into a basic limitation. "Plywood was the problem. It comes in eight foot sheets. I could special order it ten feet long, but that cost a fortune, so I knew the boat had to be less than eight feet. Since it was hard to put a pointed bow in an eight foot boat, I made it a pram." So the size and shape of the worlds largest class was dictated by the dimensions of a sheet of plywood and by McKays $50 budget. Mills chose a sprit rig, to allow some shape in the poorly designed, often homesewn sails of the era. Mills vividly recalls the very first Optimist hull. "It wasnt pretty, because Major McKay wanted it fast, for the next Optimist Club meeting. I hammered it together in a day and a half with 10 penny galvanized nails, slapped on a coat of paint, and called her an Optimist Pram. We rigged her up in the hotel lobby where the Optimist Club met."
Clark Mills in 2000

The Decline of the Pram:
The Optimist was mainly a Florida phenomenon until 1958, when Axel Damgaard, the captain of a Danish tall ship, visited the United States and was inspired by the design. With Mills permission, he took an Optimist back to Europe, modified it, and renamed it the International Optimist Dinghy. The IOD had a battened sail and much simplified running rigging. The new design spread quickly, first through Europe then all around the world.

The IOD collided with a large, established fleet of Optimist Prams in the U.S. As more and more IODs landed on the shores of the U.S., regattas were scheduled for both Prams and IODs. As late as 1985, separate regattas were held for both boats. Many sailors from the 1970s and 1980s owned two boats, to sail in both types of regattas. In the early 1980s, the scales were tipping in favor of the IOD. The number of Prams steadily declined and, by the mid 1980s, Pram racing opportunities had dried up.Today, Prams are occasionally found in learn-to-sail and community sailing programs but they are no longer an organized class and are virtually never raced.
1948 Optimist Pram /  International Optimist Dinghy 
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